{"id":3297,"date":"2025-03-11T09:55:56","date_gmt":"2025-03-11T01:55:56","guid":{"rendered":"https:\/\/zjbocon.com\/?post_type=product&p=3297"},"modified":"2025-09-19T10:08:10","modified_gmt":"2025-09-19T02:08:10","slug":"ventilated-autoclave-sterilizer","status":"publish","type":"product","link":"https:\/\/zjbocon.com\/?product=ventilated-autoclave-sterilizer","title":{"rendered":"ventilated autoclave sterilizer"},"content":{"rendered":"\t\t
\n\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Mga Pangunahing Pag-andar ng ventilated autoclave sterilizer:<\/strong>
autoclave sterilizer<\/span>\u00a0utilize a process that combines clean steam and air pressure for sterilization. This method effectively controls the pressure balance and back-pressure protection of both the equipment and the products. It has gained widespread application and achieved excellent results in sterilization fields where maintaining and protecting the shape and sealing of items is crucial. The forced convection fan and airflow guide plate structure ensure uniform mixing of unsaturated steam inside the chamber, guaranteeing consistent sterilization temperatures. The equipment is equipped with internal cooling coils, and the cooling and drying of products are achieved by introducing cooling water into the condensation coils to condense the mixed gases inside the sterilization chamber. Cold air flows over the products to cool them, while the moisture on the product surfaces evaporates, ultimately achieving the goals of cooling and drying. For products with higher drying requirements, a hot air drying function can be added.<\/p>

Main Structure of\u00a0<\/strong>autoclave sterilizer<\/span>:<\/strong>
The main unit of this series of ventilated\u00a0autoclave<\/span>\u00a0sterilizers features a horizontal rectangular structure, with a 316L stainless steel inner chamber and a fully stainless steel brushed outer cover. It includes standard GMP validation interfaces.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t
Serial Number<\/th>Mga Teknikal na Parameter<\/th>Mga Pagtutukoy ng Disenyo<\/th><\/tr><\/thead>
1<\/td>Buhay ng Disenyo ng Lalagyan<\/td>Inner tank: 316L stainless steel, jacket: Q345R container plate, habang-buhay: 8 taon (20,000 sterilization cycle)<\/td><\/tr>
2*<\/td>Presyon ng Inner Chamber Design<\/td>-0.1 ~ 0.3 MPa<\/td><\/tr>
3*<\/td>Presyon ng Disenyo ng Jacket<\/td>0.3 MPa<\/td><\/tr>
4<\/td>Built-in na Steam Generator (opsyonal)<\/td>0.3 MPa<\/td><\/tr>
5<\/td>Temperatura ng Disenyo<\/td>144\u2103<\/td><\/tr>
6<\/td>Pinakamataas na Temperatura sa Paggawa<\/td>139\u2103<\/td><\/tr>
7<\/td>Pinakamataas na Presyon sa Paggawa<\/td>0.23 MPa<\/td><\/tr>
8*<\/td>Inner Chamber Safety Valve Opening Pressure<\/td>0.28 MPa<\/td><\/tr>
9<\/td>Jacket Safety Valve Opening Pressure<\/td>0.28 MPa<\/td><\/tr>
10<\/td>Presyon ng Pangkaligtasan sa Disenyo ng Inner Chamber<\/td>0.38 MPa<\/td><\/tr>
11<\/td>Presyon ng Pangkaligtasan sa Disenyo ng Jacket<\/td>0.5 MPa<\/td><\/tr>
12<\/td>Katumpakan ng Pagpapakita ng Temperatura<\/td>0.1\u2103<\/td><\/tr>
13<\/td>Katumpakan ng Pagpapakita ng Presyon<\/td>0.1 KPa<\/td><\/tr>
14<\/td>Sterilization Temperature Control Accuracy<\/td>\u00b10.2\u2103<\/td><\/tr>
15<\/td>Pagkakatulad ng Temperatura<\/td>\u00b11\u2103<\/td><\/tr>
16*<\/td>Pulsation Mode<\/td>Multiple negative pressure pulsation + isang cross-pressure pulsation + multiple positive pressure pulsation<\/td><\/tr>
17*<\/td>Negatibong Pressure Pulsation Amplitude at Oras<\/td>Amplitude: -80 ~ 0 KPa, Mga Oras: 1 ~ 99<\/td><\/tr>
18*<\/td>Mga Oras ng Cross-Pressure Pulsation<\/td>Amplitude: -80 ~ 80 KPa, Mga Oras: 1<\/td><\/tr>
19<\/td>Mga Oras ng Positibong Pressure Pulsation<\/td>1 ~ 3<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

2. Pangunahing Mga Tampok ng Pagganap<\/h3>
  1. Motorized na pinto na may awtomatikong pagbubukas at pagsasara, gamit ang inflation pressure upang himukin ang sealing ring para sa awtomatikong sealing.<\/li>
  2. Double-door pass-through na disenyo, nilagyan ng pressure safety interlock at temperature door safety interlock, na tinitiyak ang epektibong paghihiwalay sa pagitan ng sterilization area at ng sterile item storage area sa pamamagitan ng dual door interlocking.<\/li>
  3. *Brand new high-quality tear-resistant silicone rubber circular hollow door sealing ring, surface treated with polytetrafluoroethylene (PTFE) coating, wear-resistant at makinis, na nagbibigay ng mas magandang sealing effect at mas mahabang buhay ng serbisyo hanggang sa 1500 cycle. Ang magandang pagkakaakma sa pagitan ng sealing ring na ito at ng sidewall ng sealing groove ay binabawasan ang pagkakataong tumagas ang compressed air sa inner chamber, kaya tinitiyak ang pagiging epektibo ng isterilisasyon.<\/li><\/ol>

    2.2 Pressure Vessel (Pangunahing Katawan at Pinto):<\/h3>

    (1) *Horizontal\u00a0autoclave sterilizer\u00a0<\/span>with a rectangular cross-section, European (GETINGE) annular reinforced jacket structure. The unique combination of the inner shell and annular jacket enhances the strength and stiffness of the main body, resulting in higher load-bearing capacity and lower stress concentration compared to integrated jackets. This design provides superior loading capability, especially under pulsating alternating pressure and temperature loads, leading to longer fatigue life of the vessel. (2) The bottom surface of the inner chamber has a certain slope to ensure the discharge of condensate.\u00a0<\/p>

    (3) Materials in contact with steam such as the inner tank and door panels are made of 316L stainless steel; door teeth and main body stops are also made of 316L stainless steel, while the jacket is made of high-quality carbon steel specifically designed for pressure vessels.\u00a0<\/p>

    (4) *Sealing groove structure: Ang sealing groove ay direktang hinangin papunta sa annular jacket sa magkabilang dulo (GETINGE structure), na pumipigil sa mga bitak na kadalasang dulot ng sobrang higpit sa mga arko ng sulok ng pinagsama-samang flange structure, at ang jacket ay malapit sa magkabilang dulo ng mga mukha, na nagpapabuti sa kahusayan sa pagpapatuyo.<\/p>

    \u00a0(5) *The longitudinal seam of the inner tank is welded using plasma automatic welding technology, with robotic automatic welding for the jacket. Post-welded components undergo vibration aging treatment to relieve stress and eliminate welding stress, effectively enhancing the structural stability and performance of the main body and door assemblies.\u00a0<\/p>

    (6) Ang ibabaw ng panloob na tangke at pinto ay pinakintab sa mekanikal na salamin na may Ra 0.6, na nagbibigay ng malakas na pagtutol sa kaagnasan.<\/p>

    2.3* Siemens Programmable Logic Controller (PLC) at Color Touch Screen:<\/h3>

    Ang buong proseso ay awtomatikong kinokontrol ng isang programa, na nagpapakita ng katayuan sa pagpapatakbo, temperatura, presyon, at mga parameter ng oras.<\/p>

    2.4 Interface sa Pagpapatunay ng Komunikasyon:<\/h3>

    Nilagyan ng interface ng pag-verify ng komunikasyon na may karaniwang sukat na DN25, opsyonal na DN40.<\/p>

    2.5 Mga Programang Sinusuportahan:<\/h3>

    Pre-filled syringes, PP aluminum-plastic packaging, PP cup, instruments, stainless steel tank, sterile na damit, glassware, likido, culture media, at custom na programa.<\/p>

    2.6 Temperatura ng Isterilisasyon:<\/h3>

    Adjustable from 105-136\u2103, freely set to 134\u2103, 121\u2103, or 113\u2103.<\/p>

    2.7 Real-time na Pag-print ng Data:<\/h3>

    Real-time na pag-print ng data ng proseso sa pamamagitan ng built-in na mini printer at paperless recorder. Ang mga tala ng thermal printer ay maaaring hindi angkop para sa pangmatagalang pangangalaga. Ito ay nagpi-print ng temperatura, presyon, isterilisadong mga item, oras ng isterilisasyon, at impormasyon ng operator (kabilang ang curve printing).<\/p>

    2.8* Piping System:<\/h3>

    Pipes that come into contact with pure steam and connect to the inner chamber are made of 316L stainless steel, secured with clamps, and all welds are done using automatic pipe welding machines. Pneumatic valves have a fault-free operating life of \u2265 4 million cycles.<\/p>

    2.9 Awtomatikong Drainage Temperature Control System:<\/h3>

    Drainage temperature \u2264 55\u2103.<\/p>

    2.10 Filter ng Hangin:<\/h3>

    The filter housing should be made of 316L stainless steel, and the filter element should be hydrophobic PTFE, with a filtration precision of \u2264 0.22 microns, achieving a sterilization rate of 99.97%.<\/p>

    3. Mga Kagamitang Pangkaligtasan at Alarm System<\/h3>

    1. Awtomatikong Overpressure Protection Alarm Function<\/strong>:<\/p>

      • Ang pressure control para sa jacket, inner chamber, at evaporator (kung mayroon) ay gumagamit ng mga imported na analog pressure transmitter para sa intelligent na kontrol, na pinapalitan ang manual adjustable mechanical pressure switch. Ang system na ito ay patuloy na sinusubaybayan ang data ng presyon at awtomatikong nagti-trigger ng proteksyon at mga alarma sa kaso ng overpressure.<\/li><\/ul><\/li>

      • Mga Balbula sa Kaligtasan<\/strong>:<\/p>

        • Ang mga safety valve ay inilalagay sa jacket, sterilization chamber, at evaporator (kung mayroon). Kung lumampas ang pressure sa pagbubukas ng kaligtasan, ang mga balbula na ito ay awtomatikong magbubukas upang mapawi ang presyon.<\/li><\/ul><\/li>

        • Over-temperature at Under-temperature na Alarm Function<\/strong>:<\/p>

          • Ang temperatura control sa loob ng inner chamber ay gumagamit ng A-grade precision PT100 sensors upang mangolekta ng data ng temperatura sa real time. Kung ang temperatura ay lumampas sa itinakdang threshold, ang awtomatikong proteksyon at mga alarma ay ma-trigger. Katulad nito, kung ang temperatura ay bumaba sa ibaba ng temperatura ng isterilisasyon, ang proteksyon at mga alarma ay isaaktibo din.<\/li><\/ul><\/li>

          • Alarm ng Mababang Presyon ng Compressed Air<\/strong>:<\/p>

            • Nakikita ng switch ng presyon ang presyon ng naka-compress na hangin. Kung ang presyon ay bumaba sa ibaba 0.4 MPa, ang isang awtomatikong alarma ay na-trigger.<\/li><\/ul><\/li><\/ol>

              4. Iba pang Functional Features<\/h3>

              1. Pressure Holding Test Function<\/strong>:<\/p>

                • The system can achieve a vacuum down to -0.09 MPa or lower, maintaining pressure for 10 minutes with a leakage rate of \u2264 1.3 kPa\/10 minutes.<\/li><\/ul><\/li>

                • Mga Seal ng Koneksyon<\/strong>:<\/p>

                  • Ang mga connection seal para sa piping at valves ay dapat gawin mula sa high-temperature resistant polytetrafluoroethylene (PTFE). Ang mga layer ng insulation ay dapat gumamit ng mga ceramic fiber blanket, habang ang mga panlabas na pandekorasyon na panel ay dapat gawin mula sa SUS30408 ​​stainless steel.<\/li><\/ul><\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
                    \n\t\t\t\t\t
                    \n\t\t\t\t
                    \n\t\t\t\t
                    \n\t\t\t\t\t\t\t
                    \n\t\t\t\n\t\t\t\n\t\t\t\n\n\t\t\t\t\t\t\t\n\t\t\t\n\t\t\t
                    \n\t\t\t\t\t\t\t\t
                    \n\t\t\t\t\t\t\t\t\t\t\t\t