{"id":3297,"date":"2025-03-11T09:55:56","date_gmt":"2025-03-11T01:55:56","guid":{"rendered":"https:\/\/zjbocon.com\/?post_type=product&p=3297"},"modified":"2025-09-19T10:08:10","modified_gmt":"2025-09-19T02:08:10","slug":"ventilated-autoclave-sterilizer","status":"publish","type":"product","link":"https:\/\/zjbocon.com\/?product=ventilated-autoclave-sterilizer","title":{"rendered":"ventilated autoclave sterilizer"},"content":{"rendered":"\t\t
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通風高壓滅菌器的基本功能：<\/strong>
高壓滅菌器<\/span>\u00a0utilize a process that combines clean steam and air pressure for sterilization. This method effectively controls the pressure balance and back-pressure protection of both the equipment and the products. It has gained widespread application and achieved excellent results in sterilization fields where maintaining and protecting the shape and sealing of items is crucial. The forced convection fan and airflow guide plate structure ensure uniform mixing of unsaturated steam inside the chamber, guaranteeing consistent sterilization temperatures. The equipment is equipped with internal cooling coils, and the cooling and drying of products are achieved by introducing cooling water into the condensation coils to condense the mixed gases inside the sterilization chamber. Cold air flows over the products to cool them, while the moisture on the product surfaces evaporates, ultimately achieving the goals of cooling and drying. For products with higher drying requirements, a hot air drying function can be added.<\/p>

Main Structure of\u00a0<\/strong>高壓滅菌器<\/span>:<\/strong>
The main unit of this series of ventilated\u00a0高壓釜<\/span>\u00a0sterilizers features a horizontal rectangular structure, with a 316L stainless steel inner chamber and a fully stainless steel brushed outer cover. It includes standard GMP validation interfaces.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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序列號<\/th>技術參數<\/th>設計規格<\/th><\/tr><\/thead>
1<\/td>容器設計壽命<\/td>內罐：316L不銹鋼，夾克：Q345R容器板，壽命：8年（20,000滅菌週期）<\/td><\/tr>
2*<\/td>內室設計壓力<\/td>-0.1〜0.3 MPa<\/td><\/tr>
3*<\/td>夾克設計壓力<\/td>0.3 MPA<\/td><\/tr>
4<\/td>內置蒸汽發生器（可選）<\/td>0.3 MPA<\/td><\/tr>
5<\/td>設計溫度<\/td>144\u2103<\/td><\/tr>
6<\/td>最高工作溫度<\/td>139\u2103<\/td><\/tr>
7<\/td>最大工作壓力<\/td>0.23 MPA<\/td><\/tr>
8*<\/td>內室安全閥打開壓力<\/td>0.28 MPA<\/td><\/tr>
9<\/td>夾克安全閥打開壓力<\/td>0.28 MPA<\/td><\/tr>
10<\/td>內室設計安全壓力<\/td>0.38 MPA<\/td><\/tr>
11<\/td>夾克設計安全壓力<\/td>0.5 MPA<\/td><\/tr>
12<\/td>溫度顯示精度<\/td>0.1\u2103<\/td><\/tr>
13<\/td>壓力顯示精度<\/td>0.1 kpa<\/td><\/tr>
14<\/td>滅菌溫度控制精度<\/td>\u00b10.2\u2103<\/td><\/tr>
15<\/td>溫度均勻性<\/td>\u00b11\u2103<\/td><\/tr>
16*<\/td>脈動模式<\/td>多重負壓脈動 +一個交叉壓力搏動 +多個正壓脈動<\/td><\/tr>
17*<\/td>負壓脈動振幅和時間<\/td>振幅：-80〜0 kPa，時間：1〜99<\/td><\/tr>
18*<\/td>交叉壓力脈動時間<\/td>振幅：-80〜80 kPa，時間：1<\/td><\/tr>
19<\/td>正壓脈動時間<\/td>1〜3<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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2。主要表現功能<\/h3>
  1. 帶有自動開口和關閉的機動門，使用通脹壓力來驅動密封環以自動密封。<\/li>
  2. 配備壓力安全互鎖和溫度門安全互鎖的雙門通行設計，可通過雙門互鎖在滅菌區和無菌項目存儲區之間有效隔離。<\/li>
  3. *全新的高質量淚水橡膠圓形空心門密封環，用聚氟乙烯（PTFE）塗層處理的表面，耐磨性且光滑，可提供更好的密封效果，更長的使用壽命為1500個週期。密封環和密封凹槽的側壁之間的良好擬合減少了壓縮空氣洩漏到內部腔室的機會，從而確保了滅菌的有效性。<\/li><\/ol>

    2.2壓力容器（主體和門）：<\/h3>

    (1) *Horizontal\u00a0autoclave sterilizer\u00a0<\/span>with a rectangular cross-section, European (GETINGE) annular reinforced jacket structure. The unique combination of the inner shell and annular jacket enhances the strength and stiffness of the main body, resulting in higher load-bearing capacity and lower stress concentration compared to integrated jackets. This design provides superior loading capability, especially under pulsating alternating pressure and temperature loads, leading to longer fatigue life of the vessel. (2) The bottom surface of the inner chamber has a certain slope to ensure the discharge of condensate.\u00a0<\/p>

    (3) Materials in contact with steam such as the inner tank and door panels are made of 316L stainless steel; door teeth and main body stops are also made of 316L stainless steel, while the jacket is made of high-quality carbon steel specifically designed for pressure vessels.\u00a0<\/p>

    （4） *密封凹槽結構：密封槽直接焊接到兩端的環形外套上（getinge結構），防止裂紋通常是由於集成法蘭結構的角弧的過度剛性引起的，並且夾克靠近兩端的面孔，提高了乾燥效率。<\/p>

    \u00a0(5) *The longitudinal seam of the inner tank is welded using plasma automatic welding technology, with robotic automatic welding for the jacket. Post-welded components undergo vibration aging treatment to relieve stress and eliminate welding stress, effectively enhancing the structural stability and performance of the main body and door assemblies.\u00a0<\/p>

    （6）內部儲罐和門的表面被拋光到機械鏡面0.6的機械鏡面，提供了強耐腐蝕性。<\/p>

    2.3*西門子可編程邏輯控制器（PLC）和彩色觸摸屏：<\/h3>

    整個過程由程序自動控制，顯示操作狀態，溫度，壓力和時間參數。<\/p>

    2.4通信驗證接口：<\/h3>

    配備具有標準尺寸DN25的通信驗證接口，可選的DN40。<\/p>

    2.5支持：<\/h3>

    預填充的注射器，PP鋁製包裝，PP杯子，儀器，不銹鋼罐，無菌服裝，玻璃器皿，液體，培養基，培養基和定製程序。<\/p>

    2.6滅菌溫度：<\/h3>

    Adjustable from 105-136\u2103, freely set to 134\u2103, 121\u2103, or 113\u2103.<\/p>

    2.7實時數據打印：<\/h3>

    通過內置迷你打印機和無紙記錄器實時打印過程數據。熱打印機記錄可能不適合長期保存。它打印了消毒劑的溫度，壓力，滅菌物品，滅菌時間和操作員信息（包括曲線打印）。<\/p>

    2.8*管道系統：<\/h3>

    Pipes that come into contact with pure steam and connect to the inner chamber are made of 316L stainless steel, secured with clamps, and all welds are done using automatic pipe welding machines. Pneumatic valves have a fault-free operating life of \u2265 4 million cycles.<\/p>

    2.9自動排水溫度控制系統：<\/h3>

    Drainage temperature \u2264 55\u2103.<\/p>

    2.10空氣過濾器：<\/h3>

    The filter housing should be made of 316L stainless steel, and the filter element should be hydrophobic PTFE, with a filtration precision of \u2264 0.22 microns, achieving a sterilization rate of 99.97%.<\/p>

    3。安全設備和警報系統<\/h3>

    1. 自動超壓力保護警報功能<\/strong>:<\/p>

      • 夾克，內部腔室和蒸發器的壓力控制（如果存在）利用導入的模擬壓力發射器進行智能控制，從而替換了手動可調的機械壓力開關。該系統不斷監視壓力數據，並在超壓的情況下自動觸發保護和警報。<\/li><\/ul><\/li>

      • 安全閥<\/strong>:<\/p>

        • 安全閥安裝在夾克，滅菌室和蒸發器上（如果存在）。如果超過安全性壓力，這些閥將自動打開以減輕壓力。<\/li><\/ul><\/li>

        • 過度溫度和溫度下的警報功能<\/strong>:<\/p>

          • 內室內的溫度控制採用A級精度PT100傳感器實時收集溫度數據。如果溫度超過設定閾值，則會觸發自動保護和警報。同樣，如果溫度降至滅菌溫度以下，則也會激活保護和警報。<\/li><\/ul><\/li>

          • 壓縮空氣低壓警報<\/strong>:<\/p>

            • 壓力開關檢測壓縮空氣的壓力。如果壓力下降到0.4 MPa以下，則會觸發自動警報。<\/li><\/ul><\/li><\/ol>

              4。其他功能功能<\/h3>

              1. 壓力持有測試功能<\/strong>:<\/p>

                • The system can achieve a vacuum down to -0.09 MPa or lower, maintaining pressure for 10 minutes with a leakage rate of \u2264 1.3 kPa\/10 minutes.<\/li><\/ul><\/li>

                • 連接密封<\/strong>:<\/p>

                  • 管道和閥門的連接密封應由高溫耐多特拉氟乙烯（PTFE）製成。絕緣層應使用陶瓷纖維毯，而外部裝飾面板應由SUS30408不銹鋼製成。<\/li><\/ul><\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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