What is the temperature control precision of Bocon's heating system?

Our systems are engineered for high-precision thermal stability, typically achieving a temperature uniformity of ±1°C or better within the chamber. This is managed via high-performance Siemens PLC controllers and redundant RTD sensors to meet the strict requirements of ISO 11135.

How does Bocon handle safety in explosive EtO environments?

Safety is paramount as EtO is highly flammable. Bocon utilizes ATEX or IECEx-certified explosion-proof fans and heating elements. The system includes an automated nitrogen purging cycle and real-time monitoring of gas concentrations to ensure the heating process only occurs under safe, non-explosive conditions.

Can the Hot Air System be integrated with existing SCADA systems?

Yes. Our control architecture is built on industrial standards (typically Siemens or Allen-Bradley). We provide full integration capabilities with factory-level SCADA or MES systems, allowing for automated data logging, audit trails, and compliance with 21 CFR Part 11 for electronic records.

Стерилизатор ETO с системой горячего воздуха

Стерилизатор ETO с системой горячего воздуха - Изображение 2

Стерилизатор оксидом этилена

Стерилизатор ETO с системой горячего воздуха

Q: Why is high-velocity air circulation critical for EtO sterilization?

EtO sterilization depends on the 'Big Four' parameters: Gas concentration, Humidity, Time, and Temperature. Bocon's Hot Air System ensures that heat and moisture are distributed uniformly throughout the entire chamber load, eliminating cold spots and ensuring that the EtO gas can penetrate medical devices effectively, regardless of their position in the chamber.

Advanced Air-Jacketed Heating Technology

One of Bocon’s core engineering breakthroughs is our signature Air-Jacketed Heating System. Unlike traditional hot water jacket designs, Bocon utilizes a sophisticated hot air circulation system to maintain chamber temperature. This innovative approach offers a superior alternative to conventional systems, delivering significant advantages in operational safety, thermal precision, and long-term maintenance efficiency. By choosing air over water, we provide our clients with a cleaner, more reliable, and energy-efficient sterilization environment.

Категория: Стерилизатор оксидом этилена Tag: eto sterilizer

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BOCON Hot Air Eto Sterilizer Specifications

Согласие: EN 1422, CE, ISO 13485 Support: FAT, SAT, DQ, IQ, OQ, PQ

01. Select Chamber Volume

Инженерная поддержка

Custom dimensions and automated conveyor systems are available upon request.

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Bocon Hot Air Jacket ETO Sterilizer VS Traditional Water Jacket EO Sterilizer

Feature / Specification	Bocon Hot Air Jacket System	Traditional Water Jacket System
Heating Efficiency	High: Uniformly blankets chamber and doors directly.	Lower: Indirect heat transfer via water medium.
Energy Consumption	Optimized: Only heats product load and air.	High: Significant energy wasted to maintain water temperature.
Heat-up Time (from 21°C)	Rapid: Less than 3 hours.	Slow: Requires heating large volumes of water first.
Maintenance Requirements	Low: Dry system, no additives or water pumps.	High: Constant monitoring of corrosion and seal replacements.
Corrosion Risk	Zero: Eliminates rust and mineral build-up.	High: Prone to scaling and internal corrosion.
Leak Impact	Minor: Non-critical for performance and easily repaired.	Critical: Causes thermal instability and safety hazards.
Weight & Logistics	Light: Easier rigging, installation, and lower shipping costs.	Heavy: Complex structural requirements for installation.

Почему стоит выбрать стерилизатор BOCON EO?

Technological Excellence vs. Conventional Industry Standards.

180 тонн/месяц Экономия воды для камеры объемом 20 м³
(Оборудован газоводяным сепаратором)

230 000 юаней в год Экономия электроэнергии (блок 100 м³)
На основе тарифов на промышленную электроэнергию в Китае

Air Jacket System Бокон Эксклюзив
Maintenance-free Hot Air Tech

Centralized Heating Стабильность резервного двойного насоса
for Multi-unit Layouts

1. Технология вакуумных насосов

Элемент	БОКОН	ДРУГИЕ
Варианты вакуумного насоса	Сухой винт/водяное кольцо/масляное кольцо (доступно несколько вариантов)	Обычно только водокольцевой насос
Максимальный уровень вакуума	До -101,27 кПа (сухой винтовой насос)	Прибл. -90 кПа
Потребление воды	With BOCON Газоводяной сепаратор: Water replaced once per week	Постоянное потребление воды
Обслуживание	Низкие эксплуатационные расходы (сухой насос), отсутствие риска эмульгирования масла	Частая замена масла (масляный насос) или ограниченная производительность

Возможность глубокого вакуума необходима для удаления остатков влаги и масла, особенно для биологических продуктов, таких как шовный материал. Японские производители обычно используют сухие насосы, чтобы сократить время аэрации с двух дней до менее половины дня за счет повторяющихся циклов глубокого вакуума.

2. Водосберегающие характеристики

Пример: Водокольцевой насос мощностью 5,5 кВт потребляет примерно 20 литров в минуту. Для стерилизационной камеры объемом 20 м³ с 8 циклами вакуумирования (по 22 минуты каждый) общий расход воды за цикл достигает 3,52 тонны.

При 14 циклах в неделю общее недельное потребление превышает 49 тонн. После установки Эксклюзивный газоводяной сепаратор BOCON системе замена воды требуется только один раз в неделю, что позволяет сэкономить примерно 45 tons of water per week (approx. 180 tons per month). This is especially valuable in water-scarce regions.

3. Sterilizer Chamber Design

Элемент	БОКОН	ДРУГИЕ
Chamber Type	Water Jacket / Air Jacket (Hot Air System)	Water Jacket Only
Heating Speed	Fast heating & cooling (Air Jacket)	Slower temperature transition
Обслуживание	No leakage risk, long service life (Air Jacket)	Water leakage risk over time
Space Requirement	Compact installation, suitable for multi-unit layout (Air Jacket)	Larger footprint

4. Exclusive EG Burner System

Элемент	БОКОН	ДРУГИЕ
Обработка выхлопных газов	Сжигание газа + жидких отходов с рекуперацией энергии	Только сжигание (газ) или только скруббер
Восстановление энергии	Высокотемпературный дымовой газ нагревает воду для использования в стерилизаторе.	Нет рекуперации энергии
Обращение с жидкими отходами	Комплексное сжигание жидких отходов	Скруббер не может перерабатывать жидкие отходы

The Горелка BOCON EG сочетает в себе очистку жидких отходов и переработку энергии. Например, система стерилизатора объемом 100 м³ может сэкономить примерно 230 000 юаней в год in electricity costs based on China industrial power rates. It also enables catalyst recovery, reducing ongoing operating expenses. (Others typically use combustion only, which requires 24/7 operation and higher risk, or scrubbers that cannot treat liquid waste.)

5. Centralized Heating System

Элемент	БОКОН	ДРУГИЕ
Проектирование системы	Централизованное отопление с резервированием двух насосов	Одиночный водонагревательный агрегат
Стабильность системы	Резервный насос обеспечивает непрерывную работу	Система останавливается, если насос выходит из строя
Приложение	Подходит для нескольких стерилизаторов в одной мастерской.	Индивидуальное отопление на единицу

Full Technical Specifications & Properties

BOCON Hot Air ETO Sterilizer System Details

Feature Category	Technical Specification
STANDARDS & PHYSICAL ACCESS
System Design Standards	EN1422, ISO11135-2014
Door Configuration	2 Doors; Pneumatic translation seal (Default); Optional: Rotary or Lifting
CONTROL SYSTEM & DATA INTEGRITY
System Control Mode	Soft Manual & Full-Automatic
Data Recording	Interval mode & Warning triggered mode; Continuous curve recording
Data Storage Lifecycle	10 Years (Secure HDD Storage)
Data Processing	PC Monitoring & Specialized Sterilization Data Software
SENSORS & PRECISION
Temp Control Precision	Inside: ±3°C \| Wall: ±5°C (Res: 0.1°C)
Pressure Management	Range: -100 to +150Kpa; Res: 0.1Kpa; Resistance: up to 80KPa (Standard)
Vacuum Performance	< 30 minutes (0 to -90KPa); Continuous/Stepping modes
Humidity Performance	0-100%RH (non-condensing); Resolution: 0.1%RH
AUTOMATION & SAFETY CONNECTORS
Automatic Detection	Cabinet water volume, Steam pressure, and Vacuum pump monitoring
Safety Alerts	Real-time display & warning for insufficient steam or pressure
System Protection	Nitrogen protection (Optional/Auto); Tail gas treatment (Auto-control)
Exhaust Control	In-door and Out-door air exhausting with automatic valve control
GAS RECIPES & PROCESS
Supported Gas Recipes	Mixed Gas (CO2/EO mixtures: 70/30, 20/80, 10/90) and Pure EO (with N2)
Time Management	0-99 hours; Resolution: 1 min

Customized solutions for high-pressure chambers (>80KPa) and specific gas concentrations are available.

Technical FAQ

Expert insights into Bocon EtO Sterilization Hot Air Circulation Systems

EtO sterilization depends on the "Big Four" parameters: Gas concentration, Humidity, Time, and Temperature. Bocon's Hot Air System ensures that heat and moisture are distributed uniformly throughout the entire chamber load. This high-efficiency circulation eliminates cold spots and ensures that the EtO gas can penetrate dense medical device packaging effectively, regardless of their position in the sterilization chamber.

Our systems are engineered for high-precision thermal stability. We typically achieve a temperature uniformity of ±1°C or better within the chamber volume. This level of control is managed via advanced Siemens PLC controllers and high-accuracy RTD sensors, ensuring the process remains within the validated range required by ISO 11135 standards.

Since EtO is highly flammable and explosive, Bocon utilizes ATEX or IECEx-certified explosion-proof fans and specialized heating elements. The hardware is designed to prevent spark generation. Furthermore, the system is interlocked with the control software to ensure that the heating process only operates when gas concentrations are within safe levels, often involving nitrogen dilution as a safety cushion.

Absolutely. We provide modular solutions ranging from 1m³ laboratory units to 100m³ large-scale industrial chambers. We calculate the required thermal load and air exchange rates based on your specific product density and chamber volume to ensure optimal performance for your sterilization cycles.

To maintain medical-grade cleanliness and resist corrosion from sterilization gases, Bocon uses high-quality SS304 or SS316L stainless steel for all internal ducting, fan blades, and chamber surfaces. This ensures longevity and prevents any particulate contamination of the medical devices being processed.

Yes. All Bocon systems are equipped with advanced data acquisition capabilities. Every parameter—including temperature, pressure, and fan speed—is recorded in real-time. Our software is designed to be compliant with FDA 21 CFR Part 11, providing the electronic records and audit trails necessary for international regulatory inspections.