Imisebenzi Eyisisekelo ye-autoclave sterilizer efaka umoya:
i-autoclave sterilizer sebenzisa inqubo ehlanganisa isitimu esihlanzekile nomfutho womoya wokuvala inzalo. Le ndlela ilawula ngempumelelo ibhalansi yokucindezela kanye nokuvikelwa kokucindezela emuva kwakho kokubili okokusebenza nemikhiqizo. Ithole ukusetshenziswa okusabalele futhi yazuza imiphumela emihle kakhulu emikhakheni yokuvala inzalo lapho ukugcinwa nokuvikela ukwakheka nokubekwa uphawu kwezinto kubalulekile. Ifeni eliphoqelelwe le-convection kanye nesakhiwo sepuleti lomhlahlandlela wokugeleza komoya kuqinisekisa ukuxutshwa okufanayo kwesitimu esingagcwele ngaphakathi kwegumbi, okuqinisekisa izinga lokushisa elingaguquki lokuvala inzalo. Izinto ezisetshenziswayo zifakwe amakhoyili okupholisa angaphakathi, futhi ukupholisa nokomiswa kwemikhiqizo kufinyelelwa ngokungenisa amanzi okupholisa kumakhoyili wokujiya ukuze kuncishiswe amagesi axubile ngaphakathi kwegumbi lokuvala inzalo. Umoya obandayo ugeleza phezu kwemikhiqizo ukuze uyipholise, kuyilapho umswakama endaweni yomkhiqizo uyahwamuka, ekugcineni ufeze izinjongo zokupholisa nokomisa. Ngemikhiqizo enezidingo eziphezulu zokomisa, umsebenzi wokomisa umoya oshisayo ungengezwa.
Isakhiwo Esiyinhloko se i-autoclave sterilizer:
Iyunithi main yalolu chungechunge umoya i-autoclave izibulala-magciwane zinesakhiwo esingunxande esivundlile, esinegumbi langaphakathi lensimbi engagqwali engu-316L kanye nekhava yangaphandle yensimbi engagqwali ngokuphelele. Kubandakanya ukuxhumana okujwayelekile kokuqinisekisa kwe-GMP.
| Inombolo yomkhiqizo | Imingcele Yezobuchwepheshe | Imininingwane Yomklamo |
|---|---|---|
| 1 | I-Container Design Life | Ithangi langaphakathi: 316L insimbi engagqwali, ibhantshi: ipuleti lesiqukathi se-Q345R, isikhathi sokuphila: iminyaka eyi-8 (imijikelezo engu-20,000 yokuvala inzalo) |
| 2* | I-Inner Chamber Design Pressure | -0.1 ~ 0.3 MPa |
| 3* | I-Jacket Design Pressure | 0.3 MPa |
| 4 | I-Steam Generator eyakhelwe ngaphakathi (uyazikhethela) | 0.3 MPa |
| Okuthengwa edolo | Izinga Lokushisa Lokuklama | 144℃ |
| 6 | Izinga Lokushisa Eliphezulu Lokusebenza | 139℃ |
| Okuthengwa kwava + | Maximum Working Pressure | 0.23 MPa |
| 8* | I-Inner Chamber Safety Valve Opening Pressure | 0.28 MPa |
| 9 | I-Jacket Safety Valve Opening Pressure | 0.28 MPa |
| Okuthenyalwayo | I-Inner Chamber Design Safety Pressure | 0.38 MPa |
| 11 | I-Jacket Design Safety Pressure | 0.5 MPa |
| 12 | Izinga Lokunemba Lokubonisa | 0.1℃ |
| 13 | Ukunemba kwesibonisi sokucindezela | 0.1 KPa |
| 14 | Ukunemba kokulawula izinga lokushisa inzalo | ±0.2℃ |
| 15 | I-Temperature Uniformity | ±1℃ |
| 16* | Imodi ye-Pulsation | I-pulsation ye-multiple negative pressure + one cross-pressure pulsation + multiple pressure pulsation |
| 17* | I-Negative Pressure Pulsation Amplitude Nezikhathi | Ubukhulu: -80 ~ 0 KPa, Izikhathi: 1 ~ 99 |
| 18* | I-Cross-Pressure Pulsation Times | Ubukhulu: -80 ~ 80 KPa, Izikhathi: 1 |
| 19 | I-Positive Pressure Pulsation Times | 1 ~ 3 |
2. Izici Zokusebenza Eziyinhloko
- Isicabha esinenjini esivulekayo futhi sivaleke ngokuzenzakalela, sisebenzisa ingcindezi yokwehla kwamandla emali ukushayela indandatho yokuvala ukuze ivalwe ngokuzenzekelayo.
- Idizayini yokudlula eminyango ekabili, efakwe isiphambano sokuphepha kwengcindezi kanye nesivalo sokuphepha kwezicabha ezikhiyekayo, eqinisekisa ukuhlukaniswa okusebenzayo phakathi kwendawo yokuvala inzalo kanye nendawo yokugcina izinto eziyinyumba ngokukhiya kwezicabha ezimbili.
- *Indandatho entsha yekhwalithi ephezulu ye-silicone yerabha eyindilinga eyindilinga yokuvala umnyango, indawo ephathwa nge-polytetrafluoroethylene (PTFE), ukumelana nokuguga futhi ebushelelezi, enikeza umphumela ongcono wokuvala nempilo ende yesevisi emijikelezo engu-1500. Ukulingana okuhle phakathi kwale ringi yokuvala kanye nodonga oluseceleni lwe-groove evalayo kunciphisa ithuba lokuvuzela komoya ocindezelwe egumbini elingaphakathi, ngaleyo ndlela kuqinisekisa ukusebenza kahle kokuvala inzalo.
2.2 Umkhumbi Wokucindezela (Umzimba Omkhulu Nomnyango):
(1) *Evundlile i-autoclave sterilizer enesiphambano esingunxande, isakhiwo sejakhethi eqinisiwe yaseYurophu (GETINGE). Inhlanganisela eyingqayizivele yegobolondo langaphakathi kanye nejacket ye-annular ithuthukisa amandla nokuqina komzimba oyinhloko, okuholela ekuthwaleni okuphezulu komthwalo kanye nokugxila okuphansi kokucindezeleka uma kuqhathaniswa namajakhethi ahlanganisiwe. Lo mklamo unikeza amandla okulayisha aphezulu, ikakhulukazi ngaphansi kwengcindezi eshintshayo eshintshayo kanye nemithwalo yokushisa, okuholela ekuphileni kokukhathala okude komkhumbi. (2) Indawo engaphansi yekamelo elingaphakathi inomthambeka othile wokuqinisekisa ukukhishwa kwe-condensate.
(3) Izinto ezithinta umusi njengethangi langaphakathi namaphaneli eminyango zenziwe ngensimbi engagqwali engu-316L; amazinyo ezicabha kanye nezitobhi zomzimba eziyinhloko nazo zenziwe ngensimbi engagqwali engu-316L, kuyilapho ibhantshi lenziwe ngensimbi ye-carbon ephezulu eklanyelwe ngokukhethekile imikhumbi yokucindezela.
(4) *Isakhiwo se-groove sokuvala: I-groove yokuvala i-sealing ihlanganiswe ngokuqondile ejazini le-annular emikhawulweni yomibili (isakhiwo se-GETINGE), ukuvimbela ukuqhekeka okuvame ukubangelwa ukuqina okweqile kuma-arcs ekhoneni lezakhiwo ezihlanganisiwe ze-flange, futhi ibhantshi liseduze nobuso bobabili bokuphela, ukuthuthukisa ukusebenza kahle kokumisa.
(5) *I-longitudinal seam yethangi langaphakathi ishiselwe kusetshenziswa ubuchwepheshe be-plasma automatic welding, nge-robotic automatic welding yebhantshi. Izingxenye ze-post-welded zithola ukwelashwa kokuguga kokudlidliza ukuze kuncishiswe ingcindezi futhi kuqedwe ingcindezi yokushisela, okuthuthukisa ngempumelelo ukuqina kwesakhiwo nokusebenza komzimba omkhulu kanye nemihlangano yeminyango.
(6) Ingaphezulu lethangi elingaphakathi nomnyango lipholishwa kuze kube sekugcineni kwesibuko esinomshini nge-Ra 0.6, enikeza ukumelana nokugqwala okuqinile.
2.3* I-Siemens Programmable Logic Controller (PLC) kanye Nesikrini Sokuthinta Umbala:
Yonke inqubo ilawulwa ngokuzenzakalelayo ngohlelo, olubonisa isimo sokusebenza, izinga lokushisa, ingcindezi, nemingcele yesikhathi.
2.4 Isixhumanisi Sokuqinisekisa Ukuxhumana:
Ifakwe isixhumi esibonakalayo sokuqinisekisa ukuxhumana nosayizi ojwayelekile we-DN25, i-DN40 ozikhethela yona.
2.5 Izinhlelo Ezisekelwe:
Amasirinji afakwe ngaphambili, amaphakheji e-PP aluminium-plastic, izinkomishi ze-PP, amathuluzi, amathangi ensimbi engagqwali, izingubo eziyinyumba, i-glassware, uketshezi, imidiya yamasiko, nezinhlelo zangokwezifiso.
2.6 Izinga lokushisa lokuvala inzalo:
Ilungiseka ukusuka ku-105-136℃, isethwe ngokukhululekile ukuze ithi 134℃, 121℃, noma 113℃.
2.7 Ukuphrinta Idatha Yesikhathi Sangempela:
Ukuphrinta ngesikhathi sangempela kwedatha yenqubo ngephrinta encane eyakhelwe ngaphakathi kanye nerekhoda engenamaphepha. Amarekhodi ephrinta eshisayo angase angalungeli ukulondolozwa isikhathi eside. Iphrinta izinga lokushisa lesibulala-magciwane, ingcindezi, izinto ezivalwe inzalo, isikhathi sokuvala inzalo, kanye nolwazi lomsebenzisi (okuhlanganisa nokuphrinta kwejika).
2.8* Uhlelo lwamapayipi:
Amapayipi ahlangana ne-steam ehlanzekile futhi axhume ekamelweni elingaphakathi enziwe ngensimbi engagqwali engu-316L, evikelwe ngama-clamp, futhi wonke ama-welds ayenziwa kusetshenziswa imishini yokushisela ipayipi othomathikhi. Amavalvu womoya anempilo yokusebenza engenaphutha engu-≥ 4 million imijikelezo.
2.9 Uhlelo Lokulawula izinga lokushisa lokudonsa amanzi okuzenzakalelayo:
Izinga lokushisa lokudonsa amanzi ≤ 55℃.
2.10 Isihlungi Somoya:
Izindlu zokuhlunga kufanele zenziwe ngensimbi engagqwali engu-316L, futhi into yokuhlunga kufanele ibe yi-hydrophobic PTFE, enokunemba kokuhlunga okungu-≤ 0.22 microns, kufinyelele izinga lokuvala inzalo elingu-99.97%.
3. Amadivayisi okuphepha kanye nohlelo lwe-alamu
Umsebenzi we-Alarm Wokuvikela Ukucindezelwa Okuzenzakalelayo:
- Ukulawula ukucindezela kwejazi, igumbi elingaphakathi, kanye ne-evaporator (uma kukhona) kusebenzisa izidluliseli zengcindezi ye-analog ezingenisiwe ukulawula okuhlakaniphile, esikhundleni sokushintshwa komfutho wemishini oshintshwayo. Lolu hlelo luhlala luqapha idatha yengcindezi futhi lucupha ngokuzenzakalelayo ukuvikeleka nama-alamu uma kwenzeka kuba nengcindezi ngokweqile.
Amavalvu Okuphepha:
- Amavalvu okuphepha afakwe ejazini, egunjini lokuvala inzalo, nakwi-evaporator (uma ekhona). Uma ukucindezela kokuvula ukuphepha kweqiwe, lawa ma-valve azovuleka ngokuzenzakalelayo ukuze akhulule ukucindezela.
I-over-temperature kanye nomsebenzi we-alamu ongaphansi kwezinga lokushisa:
- Ukulawula izinga lokushisa ngaphakathi kwegumbi elingaphakathi kusebenzisa izinzwa ze-PT100 zokunemba kwe-A-grade ukuze ziqoqe idatha yokushisa ngesikhathi sangempela. Uma izinga lokushisa lidlula umkhawulo obekiwe, ukuvikela okuzenzakalelayo nama-alamu kuyacushwa. Ngokufanayo, uma izinga lokushisa lehla ngaphansi kwezinga lokushisa lokuvala inzalo, ukuvikeleka nama-alamu nakho kuyasebenza.
I-alamu Yomoya Ocindezelwe Ophansi:
- I-pressure switch ithola ingcindezi yomoya ocindezelweyo. Uma ingcindezi iwela ngaphansi kuka-0.4 MPa, i-alamu ezenzakalelayo iyacushwa.
4. Ezinye Izici Ezisebenzayo
Umsebenzi Wokuhlola Ukubamba Ingcindezi:
- Isistimu ingafinyelela i-vacuum phansi -0.09 MPa noma ngaphansi, igcine ingcindezi imizuzu engu-10 ngezinga lokuvuza elingu-≤ 1.3 kPa/10 amaminithi.
Izixhumanisi Zokuhlanganisa:
- Izigxivizo zokuxhuma zamapayipi namavalvu kufanele zenziwe nge-polytetrafluoroethylene engazweli ekushiseni okuphezulu (PTFE). Izendlalelo ze-insulation kufanele zisebenzise izingubo zokulala ze-ceramic fiber, kuyilapho amaphaneli okuhlobisa angaphandle kufanele enziwe nge-SUS30408 yensimbi engagqwali.
Ukubuyekezwa
Azikho izibuyekezo okwamanje.