Why is high-velocity air circulation critical for EtO sterilization?

EtO sterilization depends on the 'Big Four' parameters: Gas concentration, Humidity, Time, and Temperature. Bocon's Hot Air System ensures that heat and moisture are distributed uniformly throughout the entire chamber load, eliminating cold spots and ensuring that the EtO gas can penetrate medical devices effectively, regardless of their position in the chamber.

What is the temperature control precision of Bocon's heating system?

Our systems are engineered for high-precision thermal stability, typically achieving a temperature uniformity of ±1°C or better within the chamber. This is managed via high-performance Siemens PLC controllers and redundant RTD sensors to meet the strict requirements of ISO 11135.

How does Bocon handle safety in explosive EtO environments?

Safety is paramount as EtO is highly flammable. Bocon utilizes ATEX or IECEx-certified explosion-proof fans and heating elements. The system includes an automated nitrogen purging cycle and real-time monitoring of gas concentrations to ensure the heating process only occurs under safe, non-explosive conditions.

Can the Hot Air System be integrated with existing SCADA systems?

Yes. Our control architecture is built on industrial standards (typically Siemens or Allen-Bradley). We provide full integration capabilities with factory-level SCADA or MES systems, allowing for automated data logging, audit trails, and compliance with 21 CFR Part 11 for electronic records.

ETO sterilizer kub cua system

BOCON Kub Cua Eto Sterilizer Specifications

Ua raws li: EN 1422, CE, ISO 13485 Kev them nyiaj yug: FAT, SAT, DQ, IQ, OQ, PQ

01. Xaiv Chamber Volume

Kev them nyiaj yug Engineering

Kev cai qhov ntev thiab automated conveyor tshuab muaj nyob rau ntawm kev thov.

QHIA tam sim no →

Bocon Kub Air Jacket ETO Sterilizer VS Traditional Water Jacket EO Sterilizer

Feature / Specification	Bocon Kub Cua Jacket System	Traditional Water Jacket System
Ua kom muaj cua sov	Siab: Uniformly pam vov chamber thiab qhov rooj ncaj qha.	Lower: Indirect tshav kub hloov ntawm dej nruab nrab.
Kev siv hluav taws xob	Optimized: Tsuas yog cua sov cov khoom thauj khoom thiab cua.	Siab: Lub zog tseem ceeb khib nyiab los tswj dej kub.
Thaum tshav kub kub (txog 21 ° C)	Ceev: Tsawg dua 3 teev.	Slow: Yuav tsum tau ua kom sov cov dej loj ua ntej.
Kev Kho Kom Zoo	Tsawg: Qhuav system, tsis muaj additives lossis dej twj.	Siab: Kev saib xyuas tsis tu ncua ntawm corrosion thiab foob hloov.
Corrosion Risk	Zero: Tshem tawm xeb thiab pob zeb hauv av tsim.	Siab: Ntxim rau scaling thiab sab hauv corrosion.
Leak Impact	Me me: Tsis tseem ceeb rau kev ua haujlwm thiab kho tau yooj yim.	Critical: Ua rau thermal instability thiab kev nyab xeeb kev nyab xeeb.
Nyhav & Logistics	Lub teeb: yooj yim rigging, installation, thiab txo nqi shipping.	Hnyav: Cov txheej txheem nyuaj rau kev teeb tsa.

Vim li cas thiaj xaiv BOCON EO Sterilizer?

Technological Excellence vs. Conventional Industry Standards.

180 Tons / hli Dej txuag rau 20m³ chamber
(Nruab nrog Gas-dej separator)

RMB 230,000 / Xyoo Kev txuag hluav taws xob (100m³ Unit)
Raws li Tuam Tshoj Industrial Fais Fab Tus Nqi

Air Jacket System Bocon Exclusive
Kho-dawb Kub Cua Tech

Centralized cua sov Redundant Dual-pump Stability
rau Multi-unit Layouts

1. Lub tshuab nqus tsev twj tshuab

Yam khoom	BOCON	Lwm tus
Lub tshuab nqus tsev twj Options	Ntsia Hlau Qhuav / Dej Nplhaib / Roj Nplhaib (ntau txoj kev xaiv muaj)	Feem ntau tsuas yog Dej Ring Pump
Qhov kawg Vacuum Level	Mus txog -101.27 kPa (Tsev Ntsia Hlau Twj)	Kwv yees li. -90 kPa
Kev siv dej	Nrog BOCON Gas-dej separator: Hloov dej ib zaug ib lim piam	Kev siv dej tsis tu ncua
Kev tu	Tsawg txij nkawm (Lub twj tso kua mis qhuav), Tsis muaj roj emulsification txaus ntshai	Kev hloov roj ntau zaus (Oil twj tso kua mis) lossis kev ua haujlwm tsawg

2. Kev txuag dej

Piv txwv li: A 5.5 kW dej nplhaib twj siv kwv yees li 20 litres ib feeb. Rau 20m³ sterilizer chamber nrog 8 lub tshuab nqus tsev vacuum (22 feeb txhua), tag nrho cov dej siv ib lub voj voog mus txog 3.52 tons.

Nrog 14 lub voj voog ib lub lim tiam, tag nrho cov khoom noj txhua lub lim tiam tau tshaj 49 tons. Tom qab kev txhim kho BOCON's Exclusive Gas-dej Separator system, hloov dej tsuas yog ib zaug ib lub lim tiam, txuag kwv yees li 45 tons ntawm dej ib lub lim tiam (kwv yees li 180 tons ib hlis). Qhov no yog tshwj xeeb tshaj yog muaj nqis nyob rau hauv cov cheeb tsam uas tsis tshua muaj dej.

3. Sterilizer Chamber Tsim

Yam khoom	BOCON	Lwm tus
Hom Chamber	Dej Jacket / Cua Jacket (Cov Cua Kub Kub)	Dej Jacket nkaus xwb
Cua kub ceev	Ceev cua sov & cua txias (Air Jacket)	Kev hloov pauv qis dua
Kev tu	Tsis muaj kev phom sij, lub neej ua haujlwm ntev (Air Jacket)	Kev pheej hmoo ntawm dej los ntawm lub sijhawm
Qhov yuav tsum tau muaj	Compact installation, haum rau ntau chav tsev layout (Air Jacket)	Loj dua hneev taw

4. Exclusive EG Burner System

Yam khoom	BOCON	Lwm tus
Kev kho cua sov	Gas + Liquid combustion nrog lub zog rov qab	combustion xwb (gas) los yog scrubber xwb
Lub zog rov qab los	High-temperature flue gas heats dej rau sterilizer siv	Tsis muaj zog rov qab
Kev Siv Dej Siv Dej	Integrated kua khib nyiab combustion	Scrubber tsis tuaj yeem kho cov dej khib nyiab

Cov BOCON EG Burner muab kev kho cov kua dej pov tseg thiab siv zog rov ua dua tshiab. Piv txwv li, 100m³ sterilizer system tuaj yeem txuag tau kwv yees li RMB 230,000 ib xyoo nyob rau hauv cov nqi hluav taws xob raws li Tuam Tshoj industrial fais fab nqi. Nws tseem ua kom cov catalyst rov qab, txo cov nqi khiav haujlwm tsis tu ncua. (Lwm tus feem ntau yog siv cov combustion nkaus xwb, uas yuav tsum tau ua haujlwm 24/7 thiab muaj kev pheej hmoo siab dua, lossis cov tshuaj txhuam hniav uas tsis tuaj yeem kho cov dej khib nyiab.)

5. Centralized cua sov System

Yam khoom	BOCON	Lwm tus
Qhov System Design	Centralized cua sov nrog dual twj tso kua mis redundancy	Ib chav dej cua sov
Qhov System Stability	Thaub qab lub twj tso kua mis kom ua haujlwm tsis tu ncua	Lub kaw lus nres yog tias lub twj tso kua mis tsis ua haujlwm
Daim ntawv thov	Haum rau ntau yam sterilizers hauv ib lub rhiav	Cov cua kub ntawm tus kheej rau ib chav tsev

Tag nrho Technical Specifications & Properties

BOCON Kub Cua ETO Sterilizer System Paub meej

Feature Qeb	Technical Specification
Standard & Physical Access
Cov qauv tsim qauv	TS EN 1422, ISO 11135-2014
Qhov Rooj Configuration	2 Qhov rooj; Pneumatic txhais lus foob (Default); Yeem: Rotary lossis Lifting
CONTROL SYSTEM & DATA INTEGRITY
Qhov system tswj hom	Soft Manual & Puv-Automatic
Cov ntaub ntawv kaw	Interval hom & ceeb toom ua hom; Nruam nkhaus kaw
Data Storage Lifecycle	10 Xyoos (Secure HDD Cia)
Kev ua cov ntaub ntawv	PC Saib Xyuas & Tshwj Xeeb Sterilization Data Software
SENSORS & PRECISION
Temp Control Precision	Sab hauv: ±3°C \| Phab ntsa: ±5°C (Res: 0.1°C)
Kev Tswj Siab	Ntau yam: -100 txog +150Kpa; Res: 0.1Kpa; Kuj: mus txog 80KPa (Standard)
Vacuum Performance	< 30 feeb (0 txog -90KPa); Nruam / Stepping hom
Humidity Performance	0-100% RH (tsis-condensing); Kev daws teeb meem: 0.1% RH
AUTOMATION & SAFETY CONNECTORS
Tsis siv neeg tshawb nrhiav	Txee dej ntim, Chav siab, thiab lub tshuab nqus tsev twj tso kua mis saib xyuas
Kev ceeb toom kev nyab xeeb	Real-time zaub & ceeb toom rau cov pa tsis txaus lossis siab
Kev Tiv Thaiv	Kev tiv thaiv nitrogen (yeem / Auto); Tail Gas kho (Auto-control)
Exhaust Control	Hauv-qhov rooj thiab sab nraum zoov cua tso pa tawm nrog tsis siv neeg valve tswj
GAS RECIPES & PROCESS
Txhawb nqa roj zaub mov	Mixed Gas (CO2 / EO sib tov: 70/30, 20/80, 10/90) thiab ntshiab EO (nrog N2)
Kev Tswj Sijhawm	0- 99 teev; Kev daws teeb meem: 1 min

Customized daws teeb meem rau high-pressure chamber (> 80KPa) thiab tshwj xeeb roj concentrations muaj.

Technical FAQ

Cov kws tshaj lij pom zoo rau Bocon EtO Sterilization Kub Cua Circulation Systems

EtO sterilization depends on the "Big Four" parameters: Gas concentration, humidity, sij hawm, thiab kub. Bocon's Hot Air System ua kom ntseeg tau tias cov cua sov thiab noo noo tau faib ua tib yam thoob plaws lub chamber load. Qhov kev ua haujlwm siab no tshem tawm cov chaw txias thiab ua kom ntseeg tau tias EtO roj tuaj yeem nkag mus rau cov khoom siv kho mob hnyav, tsis hais lawv txoj haujlwm hauv chav ua kom tsis muaj menyuam.

Peb cov tshuab yog engineered rau high-precision thermal stability. Peb feem ntau ua tiav a Qhov ntsuas kub tsis sib xws ntawm ± 1 ° C los yog zoo dua nyob rau hauv lub chamber ntim. Cov theem ntawm kev tswj no yog tswj los ntawm advanced Siemens PLC tswj thiab qhov tseeb RTD sensors, ua kom cov txheej txheem tseem nyob hauv qhov kev siv tau raws li ISO 11135 tus qauv.

Txij li thaum EtO yog hluav taws kub heev thiab tawg, Bocon siv ATEX lossis IECEx-certified explosion-proof kiv cua thiab tshwj xeeb cua sov ntsiab. Cov khoom siv kho vajtse yog tsim los tiv thaiv kev tsim hluav taws xob. Tsis tas li ntawd, lub kaw lus tau cuam tshuam nrog kev tswj hwm software kom ntseeg tau tias cov txheej txheem cua sov tsuas yog ua haujlwm thaum cov pa roj ntau nyob rau hauv cov qib kev nyab xeeb, feem ntau cuam tshuam nrog nitrogen dilution raws li kev nyab xeeb cushion.

kiag li. Peb muab cov kev daws teeb meem modular xws li 1m³ chav kuaj mus rau 100m³ loj-teev chaw lag luam. We calculate the required thermal load and air exchange rates based on your specific product density and chamber volume to ensure optimal performance for your sterilization cycles.

Txhawm rau tswj hwm kev kho mob-qib huv thiab tiv thaiv corrosion los ntawm kev ua kom tsis muaj roj, Bocon siv cov khoom zoo SS304 lossis SS316L stainless hlau rau tag nrho cov ducting sab hauv, kiv cua, thiab chamber nto. Qhov no ua kom lub neej ntev thiab tiv thaiv kev kis kab mob ntawm cov cuab yeej kho mob tau ua tiav.

Yog lawm. Txhua lub tshuab Bocon tau nruab nrog advanced cov ntaub ntawv acquisition. Txhua qhov ntsuas - suav nrog qhov ntsuas kub, siab, thiab kiv cua ceev - raug kaw hauv lub sijhawm. Peb software yog tsim los ua raws li FDA 21 CFR Part 11, muab cov ntaub ntawv hluav taws xob thiab kev tshawb xyuas txoj hauv kev tsim nyog rau kev soj ntsuam thoob ntiaj teb kev tswj hwm.