What is the temperature control precision of Bocon's heating system?

Our systems are engineered for high-precision thermal stability, typically achieving a temperature uniformity of ±1°C or better within the chamber. This is managed via high-performance Siemens PLC controllers and redundant RTD sensors to meet the strict requirements of ISO 11135.

How does Bocon handle safety in explosive EtO environments?

Safety is paramount as EtO is highly flammable. Bocon utilizes ATEX or IECEx-certified explosion-proof fans and heating elements. The system includes an automated nitrogen purging cycle and real-time monitoring of gas concentrations to ensure the heating process only occurs under safe, non-explosive conditions.

Can the Hot Air System be integrated with existing SCADA systems?

Yes. Our control architecture is built on industrial standards (typically Siemens or Allen-Bradley). We provide full integration capabilities with factory-level SCADA or MES systems, allowing for automated data logging, audit trails, and compliance with 21 CFR Part 11 for electronic records.

ایٹو جراثیم کش

ETO جراثیم کش گرم ہوا کا نظام

Q: Why is high-velocity air circulation critical for EtO sterilization?

EtO sterilization depends on the 'Big Four' parameters: Gas concentration, Humidity, Time, and Temperature. Bocon's Hot Air System ensures that heat and moisture are distributed uniformly throughout the entire chamber load, eliminating cold spots and ensuring that the EtO gas can penetrate medical devices effectively, regardless of their position in the chamber.

Advanced Air-Jacketed Heating Technology

One of Bocon’s core engineering breakthroughs is our signature Air-Jacketed Heating System. Unlike traditional hot water jacket designs, Bocon utilizes a sophisticated hot air circulation system to maintain chamber temperature. This innovative approach offers a superior alternative to conventional systems, delivering significant advantages in operational safety, thermal precision, and long-term maintenance efficiency. By choosing air over water, we provide our clients with a cleaner, more reliable, and energy-efficient sterilization environment.

زمرہ: ایٹو جراثیم کش Tag: eto sterilizer

تفصیل
جائزے (0)

BOCON Hot Air Eto Sterilizer Specifications

تعمیل: EN 1422, CE, ISO 13485 Support: FAT, SAT, DQ, IQ, OQ, PQ

01. Select Chamber Volume

انجینئرنگ سپورٹ

Custom dimensions and automated conveyor systems are available upon request.

INQUIRE NOW →

Bocon Hot Air Jacket ETO Sterilizer VS Traditional Water Jacket EO Sterilizer

Feature / Specification	Bocon Hot Air Jacket System	Traditional Water Jacket System
Heating Efficiency	High: Uniformly blankets chamber and doors directly.	Lower: Indirect heat transfer via water medium.
Energy Consumption	Optimized: Only heats product load and air.	High: Significant energy wasted to maintain water temperature.
Heat-up Time (from 21°C)	Rapid: Less than 3 hours.	Slow: Requires heating large volumes of water first.
Maintenance Requirements	Low: Dry system, no additives or water pumps.	High: Constant monitoring of corrosion and seal replacements.
Corrosion Risk	Zero: Eliminates rust and mineral build-up.	High: Prone to scaling and internal corrosion.
Leak Impact	Minor: Non-critical for performance and easily repaired.	Critical: Causes thermal instability and safety hazards.
Weight & Logistics	Light: Easier rigging, installation, and lower shipping costs.	Heavy: Complex structural requirements for installation.

کیوں BOCON EO Sterilizer کا انتخاب کریں؟

Technological Excellence vs. Conventional Industry Standards.

180 ٹن / مہینہ 20m³ چیمبر کے لیے پانی محفوظ کیا گیا۔
(گیس واٹر سیپریٹر سے لیس)

RMB 230,000 / سال بجلی کی بچت (100m³ یونٹ)
چائنا انڈسٹریل پاور ریٹس کی بنیاد پر

Air Jacket System بوکن خصوصی
Maintenance-free Hot Air Tech

Centralized Heating بے کار دوہری پمپ استحکام
for Multi-unit Layouts

1. ویکیوم پمپ ٹیکنالوجی

آئٹم	BOCON	دوسرے
ویکیوم پمپ کے اختیارات	خشک اسکرو / واٹر رنگ / آئل رنگ (متعدد اختیارات دستیاب)	عام طور پر صرف واٹر رنگ پمپ
حتمی ویکیوم لیول	-101.27 kPa تک (خشک سکرو پمپ)	تقریبا -90 kPa
پانی کی کھپت	With BOCON گیس پانی الگ کرنے والا: Water replaced once per week	پانی کا مسلسل استعمال
دیکھ بھال	کم دیکھ بھال (خشک پمپ)، کوئی تیل ایملسیفیکیشن کا خطرہ نہیں۔	بار بار تیل کی تبدیلی (آئل پمپ) یا محدود کارکردگی

نمی اور تیل کی باقیات کو دور کرنے کے لیے گہری ویکیوم کی صلاحیت ضروری ہے، خاص طور پر حیاتیاتی مصنوعات جیسے سیون کے لیے۔ جاپانی مینوفیکچررز عام طور پر خشک پمپ استعمال کرتے ہیں تاکہ ہوا کے وقت کو دو دن سے آدھے دن سے کم کر کے بار بار گہرے ویکیوم سائیکل کے ذریعے کم کیا جا سکے۔

2. پانی کی بچت کی کارکردگی

مثال: 5.5 کلو واٹ واٹر رِنگ پمپ تقریباً 20 لیٹر فی منٹ خرچ کرتا ہے۔ 8 ویکیوم سائیکل (ہر ایک 22 منٹ) کے ساتھ 20m³ سٹرلائزر چیمبر کے لیے، فی سائیکل پانی کی کل کھپت 3.52 ٹن تک پہنچ جاتی ہے۔

فی ہفتہ 14 سائیکلوں کے ساتھ، کل ہفتہ وار کھپت 49 ٹن سے زیادہ ہے۔ انسٹال کرنے کے بعد BOCON کا خصوصی گیس پانی سے جدا کرنے والا سسٹم، پانی کی تبدیلی فی ہفتہ صرف ایک بار درکار ہے، تقریباً بچت 45 tons of water per week (approx. 180 tons per month). This is especially valuable in water-scarce regions.

3. Sterilizer Chamber Design

آئٹم	BOCON	دوسرے
Chamber Type	Water Jacket / Air Jacket (Hot Air System)	Water Jacket Only
Heating Speed	Fast heating & cooling (Air Jacket)	Slower temperature transition
دیکھ بھال	No leakage risk, long service life (Air Jacket)	Water leakage risk over time
Space Requirement	Compact installation, suitable for multi-unit layout (Air Jacket)	Larger footprint

4. Exclusive EG Burner System

آئٹم	BOCON	دوسرے
ایگزاسٹ ٹریٹمنٹ	توانائی کی بحالی کے ساتھ گیس + مائع فضلہ کا دہن	صرف دہن (گیس) یا صرف اسکربر
توانائی کی وصولی	اعلی درجہ حرارت والی فلو گیس جراثیم کش کے استعمال کے لیے پانی کو گرم کرتی ہے۔	توانائی کی بحالی نہیں ہے۔
مائع فضلہ ہینڈلنگ	انٹیگریٹڈ مائع فضلہ دہن	اسکربر مائع فضلہ کا علاج نہیں کرسکتا

دی بوکن ای جی برنر فضلہ مائع علاج اور توانائی کی ری سائیکلنگ کو یکجا کرتا ہے۔ مثال کے طور پر، 100m³ جراثیم کش نظام تقریباً بچت کر سکتا ہے۔ RMB 230,000 فی سال in electricity costs based on China industrial power rates. It also enables catalyst recovery, reducing ongoing operating expenses. (Others typically use combustion only, which requires 24/7 operation and higher risk, or scrubbers that cannot treat liquid waste.)

5. Centralized Heating System

آئٹم	BOCON	دوسرے
سسٹم ڈیزائن	دوہری پمپ فالتو پن کے ساتھ مرکزی حرارتی نظام	واحد واٹر ہیٹنگ یونٹ
سسٹم کا استحکام	بیک اپ پمپ مسلسل آپریشن کو یقینی بناتا ہے۔	اگر پمپ ناکام ہوجاتا ہے تو سسٹم رک جاتا ہے۔
درخواست	ایک ورکشاپ میں متعدد جراثیم کشوں کے لیے موزوں ہے۔	انفرادی حرارتی فی یونٹ

Full Technical Specifications & Properties

BOCON Hot Air ETO Sterilizer System Details

Feature Category	Technical Specification
STANDARDS & PHYSICAL ACCESS
System Design Standards	EN1422, ISO11135-2014
Door Configuration	2 Doors; Pneumatic translation seal (Default); Optional: Rotary or Lifting
CONTROL SYSTEM & DATA INTEGRITY
System Control Mode	Soft Manual & Full-Automatic
Data Recording	Interval mode & Warning triggered mode; Continuous curve recording
Data Storage Lifecycle	10 Years (Secure HDD Storage)
Data Processing	PC Monitoring & Specialized Sterilization Data Software
SENSORS & PRECISION
Temp Control Precision	Inside: ±3°C \| Wall: ±5°C (Res: 0.1°C)
Pressure Management	Range: -100 to +150Kpa; Res: 0.1Kpa; Resistance: up to 80KPa (Standard)
Vacuum Performance	< 30 minutes (0 to -90KPa); Continuous/Stepping modes
Humidity Performance	0-100%RH (non-condensing); Resolution: 0.1%RH
AUTOMATION & SAFETY CONNECTORS
Automatic Detection	Cabinet water volume, Steam pressure, and Vacuum pump monitoring
Safety Alerts	Real-time display & warning for insufficient steam or pressure
System Protection	Nitrogen protection (Optional/Auto); Tail gas treatment (Auto-control)
Exhaust Control	In-door and Out-door air exhausting with automatic valve control
GAS RECIPES & PROCESS
Supported Gas Recipes	Mixed Gas (CO2/EO mixtures: 70/30, 20/80, 10/90) and Pure EO (with N2)
Time Management	0-99 hours; Resolution: 1 min

Customized solutions for high-pressure chambers (>80KPa) and specific gas concentrations are available.

Technical FAQ

Expert insights into Bocon EtO Sterilization Hot Air Circulation Systems

EtO sterilization depends on the "Big Four" parameters: Gas concentration, Humidity, Time, and Temperature. Bocon's Hot Air System ensures that heat and moisture are distributed uniformly throughout the entire chamber load. This high-efficiency circulation eliminates cold spots and ensures that the EtO gas can penetrate dense medical device packaging effectively, regardless of their position in the sterilization chamber.

Our systems are engineered for high-precision thermal stability. We typically achieve a temperature uniformity of ±1°C or better within the chamber volume. This level of control is managed via advanced Siemens PLC controllers and high-accuracy RTD sensors, ensuring the process remains within the validated range required by ISO 11135 standards.

Since EtO is highly flammable and explosive, Bocon utilizes ATEX or IECEx-certified explosion-proof fans and specialized heating elements. The hardware is designed to prevent spark generation. Furthermore, the system is interlocked with the control software to ensure that the heating process only operates when gas concentrations are within safe levels, often involving nitrogen dilution as a safety cushion.

Absolutely. We provide modular solutions ranging from 1m³ laboratory units to 100m³ large-scale industrial chambers. We calculate the required thermal load and air exchange rates based on your specific product density and chamber volume to ensure optimal performance for your sterilization cycles.

To maintain medical-grade cleanliness and resist corrosion from sterilization gases, Bocon uses high-quality SS304 or SS316L stainless steel for all internal ducting, fan blades, and chamber surfaces. This ensures longevity and prevents any particulate contamination of the medical devices being processed.

Yes. All Bocon systems are equipped with advanced data acquisition capabilities. Every parameter—including temperature, pressure, and fan speed—is recorded in real-time. Our software is designed to be compliant with FDA 21 CFR Part 11, providing the electronic records and audit trails necessary for international regulatory inspections.